Staff Engineer, Quality Assurance (R5358)

Shield AI is seeking a Quality Engineer to support the development, inspection, execution, and continuous improvement of the X-BAT program. This fast-paced role is responsible for ensuring weapons system hardware, assemblies, suppliers, manufacturing processes, test processes, and final products meet engineering requirements and quality standards.

You will work closely with test operations, manufacturing, engineering, supply chain, program management, and suppliers to identify quality risks, resolve nonconformances, improve processes, and deliver reliable mission critical operations.

Support quality planning, inspections, readiness, and acceptance activities for the weapons system and subsystems

Review engineering drawings, specifications, work instructions, inspection plans, and acceptance criteria

Develop and maintain quality documentation, including inspection plans, control plans, first article inspections, nonconformance reports, corrective actions, and quality records

Lead root cause analysis and corrective/preventive action efforts for manufacturing defects, supplier issues, test failures, process/procedure failures, and any other quality concerns

Support material review board activities, disposition of nonconforming material, and implementation of containment actions

Work with manufacturing and engineering teams to build, process capability, and product reliability

Analyze quality data, defect trends, performance, and escape rates to identify improvement opportunities

Participate in supplier quality activities, including issue resolution, corrective actions, and quality flow-down requirements

Ensure compliance with applicable aerospace, defense, customer, and internal quality requirements

Promote a culture of safety, compliance, accountability, and continuous improvement

Bachelor’s degree in science, Engineering, Technology, and Math (STEM), Quality Engineering or related field, or similar experience levels supporting developmental test operations.

5-10 years of experience with developmental and/or operational ground and flight test, unmanned/manned aircraft systems, aircraft integration, or aerospace systems engineering

Experience in quality engineering, ground and flight test execution, maintenance, manufacturing engineering, supplier quality, production support, or aerospace hardware

Ability to interpret engineering drawings, technical specifications, bills of materials, work instructions, and inspection requirements

Proven experience with nonconformance management, root cause analysis, corrective action, trend analysis, and quality documentation

Familiarity with inspection methods, measurement tools, and manufacturing processes used in aerospace or complex hardware integration and development test environments

Strong analytical, problem-solving, and communication skills

Ability to work cross-functionally with engineering, manufacturing, test operations, supply chain, and program leadership

Maintains liaison with manufacturing, engineering, material management, suppliers to resolve quality problems

Detail-oriented approach with a strong commitment to product quality and process discipline

Ability to work in a fast-paced ground and flight test environment

Willingness to travel and work outdoors at test ranges and other program requirements

Overtime and weekend coverage as required

10+ years of experience with developmental and/or operational ground and flight test, unmanned aircraft systems, aircraft integration, or aerospace systems engineering

Knowledge of AS9100, ISO9001, FAA, DoW, and other aerospace and defense quality standards

Experience with first acritical inspections

Experience supporting protype aircraft, weapon systems, or mission critical aerospace systems

Familiarity with configuration management, drawing release processes, and engineering change processes

Experience using quality tools such as 8D, 5 Why’s, Fishbone diagrams, FMEA, control plans, or process capability analysis

Certified Quality Engineer, Six Sigma Green/Black Belt, or related certification

#LI-JM1

#LD

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

 

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

 

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

 

###

 

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.